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Writer's pictureRALPH COPE
13 hours ago4 min read

How to Diagnose and Replace Worn-Out Excavator Tracks



Excavators are the backbone of countless industries, from construction to mining and scrap handling. Among their critical components, the tracks endure the harshest environments, bearing the brunt of daily wear and tear. Prolonged use without maintenance can lead to inefficiencies, increased fuel consumption, and potential equipment damage. This guide will help you recognize the signs of worn-out tracks, navigate the replacement process, and understand why Vikfin’s high-quality used tracks are the smart choice.


Signs of Worn-Out Excavator Tracks

Knowing when to replace your excavator tracks is key to avoiding unnecessary downtime and costly repairs. Below are the most common signs that your steel tracks are reaching the end of their lifespan:

  1. Uneven Wear Patterns: Inspect the track shoes and links for uneven wear. This could indicate alignment issues or excessive use in one direction.

  2. Cracks and Fractures: Steel tracks often develop cracks due to prolonged exposure to rough terrains or impact with debris.

  3. Reduced Grip: Over time, the grousers (the raised portions on the track) lose their sharpness, reducing traction and efficiency on challenging surfaces.

  4. Excessive Track Stretching: Tracks that require frequent adjustments to maintain tension are likely stretched beyond their operational limit.

  5. Visible Rust or Corrosion: Exposure to moisture and harsh elements can lead to rust, weakening the structural integrity of the tracks.

  6. Track Noise: Grinding or clanking noises during operation may signal worn or misaligned components in the undercarriage.


The Track Replacement Process

Replacing excavator tracks may seem daunting, but a systematic approach ensures efficiency and safety. Follow these steps to ensure a seamless replacement process:

1. Prepare Your Workspace

Ensure a flat, stable surface to work on. Use heavy-duty jacks or stands to lift and support the excavator securely.

2. Remove the Old Tracks

  • Release Track Tension: Locate the tension adjustment grease fitting and release the tension by loosening the valve or bleeding out grease.

  • Break the Track Chain: Use a track pin press or similar tool to disconnect the track chain.

3. Inspect the Undercarriage

Before installing new tracks, examine the rollers, idlers, sprockets, and track adjusters for wear or damage. Replacing worn components during this stage can save you time and money later.

4. Install the New Tracks

  • Align the Tracks: Position the new tracks over the rollers and sprockets.

  • Reconnect the Chain: Secure the track chain by reinserting the master pin and ensuring it is firmly in place.

  • Adjust Tension: Use the grease fitting to tighten the tracks, leaving enough slack for smooth movement without excessive play.

5. Perform a Test Run

Once the tracks are installed, operate the excavator on a test surface to check for proper alignment, tension, and performance.


Why Choose Vikfin’s Used Excavator Tracks?

When it’s time to replace your excavator tracks, the choice between new and used options can significantly impact your budget and machine efficiency. Here’s why Vikfin’s used tracks stand out:

1. Guaranteed Quality

Every track at Vikfin undergoes rigorous inspection and testing to ensure it meets OEM standards. Our refurbished tracks offer the reliability and durability you expect without the high cost of new parts.

2. Cost-Effective Solutions

With market-beating prices, Vikfin helps you save significantly on replacement costs. Our competitive pricing does not compromise on quality, making our tracks the best value for money.

3. Wide Range of Options

Whether you operate a 20-ton, 30-ton, or 40-ton excavator, Vikfin has the right track for your machine. Our stock covers a variety of pitches and shoe configurations, ensuring compatibility across major brands.

4. Expert Advice

Our team of specialists provides tailored guidance to help you choose the perfect track for your excavator and application.

5. Sustainability

By choosing high-quality used tracks, you contribute to a circular economy, reducing waste and the environmental impact associated with manufacturing new parts.


Pro Tips for Extending Track Life

Replacing excavator tracks is an investment, so extending their lifespan is a priority. Here are actionable tips to maximize durability:

  1. Maintain Proper Track TensionRegularly adjust track tension to avoid excessive wear on the sprockets and rollers. Tracks that are too loose or too tight wear out faster.

  2. Operate on Suitable SurfacesAvoid prolonged use on sharp rocks or other abrasive terrains when possible. For specialized tasks, consider equipping your excavator with terrain-specific tracks.

  3. Perform Routine CleaningRemove dirt, debris, and moisture from the tracks daily to prevent rust and buildup that can damage components.

  4. Inspect RegularlyWeekly inspections of the entire undercarriage can help identify issues early, reducing the risk of catastrophic failures.

  5. Lubricate Moving PartsKeep pins, bushings, and other components adequately lubricated to reduce friction and wear.


Vikfin: Your Partner in Minimizing Downtime

At Vikfin, we understand the importance of keeping your excavators running efficiently. Downtime costs money, and we’re committed to providing the solutions you need to stay operational. Our wide range of high-quality used excavator tracks is just one example of how we help businesses like yours maintain productivity while managing costs.

Whether you’re in construction, mining, or scrap handling, Vikfin’s tracks are engineered to withstand the toughest conditions. With our commitment to quality, competitive pricing, and exceptional customer service, you can trust us to keep your machines moving.


Recognizing the signs of worn-out excavator tracks and understanding the replacement process is essential for minimizing downtime and ensuring operational efficiency. By choosing Vikfin’s high-quality used tracks, you not only save on costs but also gain a reliable partner dedicated to your success.


For businesses looking to maximize efficiency without breaking the bank, Vikfin offers the perfect solution. Don’t let worn-out tracks slow you down—contact Vikfin today to explore our extensive inventory and experience the difference.


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