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Writer's pictureRALPH COPE
8 hours ago5 min read

A Complete Guide to Replacing Excavator Steel Tracks: When, Why, and How



In the world of heavy machinery, an excavator's performance relies heavily on the condition of its steel tracks. These rugged components form the foundation of an excavator’s mobility, providing the traction and stability needed for demanding tasks. However, even the toughest tracks wear out over time, and knowing when and how to replace them can save you significant time, money, and operational headaches.


This guide will walk you through identifying track wear, understanding when it’s time to replace steel tracks, and exploring why Vikfin’s high-quality used steel tracks are the most cost-effective solution for your excavator.


1. Why Steel Tracks Matter

Steel tracks play a pivotal role in an excavator’s operation, particularly in rough terrains where rubber tracks would falter. Here’s why they’re indispensable:

  • Durability: Built for tough conditions, steel tracks handle abrasive environments like rocky, muddy, or uneven surfaces with ease.

  • Traction: Steel tracks provide unmatched grip on challenging surfaces, ensuring the excavator can perform efficiently without getting bogged down.

  • Load Bearing: Excavators operating on heavy loads benefit from the weight distribution steel tracks offer, reducing pressure on soft or loose ground.

  • Longevity: With proper maintenance, steel tracks outlast rubber alternatives, giving you better value for your investment.

That said, their durability does not make them immune to wear and tear. Continuous stress and environmental factors will eventually require replacement.


2. Signs of Wear and Tear on Steel Tracks

Identifying early signs of wear and damage can prevent costly downtime. Here’s what to look out for:

a. Track Shoe Wear

  • Steel track shoes are the most exposed parts. Check for thinning or cracks. If the shoes appear excessively worn, they won’t provide proper traction.

b. Worn Bushings and Pins

  • Bushings and pins connect track links. Over time, wear causes elongation in the track chain, leading to a loose, sagging track. This is a clear sign replacement is imminent.

c. Cracks in Links or Shoes

  • Hairline cracks or fractures in links or shoes compromise the integrity of the entire track assembly.

d. Track Tension Issues

  • Loose or excessively tight tracks indicate internal wear. If adjusting tension no longer resolves the problem, it’s time for a replacement.

e. Uneven Wear

  • Uneven wear patterns on steel tracks often point to issues with the undercarriage components (rollers, sprockets, etc.). Fixing the root cause and replacing worn tracks is essential.

f. Noise and Vibration

  • Excessive noise, vibration, or irregular movement while operating the excavator suggests internal damage to the track links or bushings.

By catching these signs early, you can avoid more extensive (and expensive) damage to the undercarriage and related components.


3. Why Replace Steel Tracks?

Operating an excavator with worn-out steel tracks comes with a host of problems:

a. Reduced Efficiency

  • Worn tracks reduce traction, leading to more fuel consumption as the machine works harder to move through terrain.

b. Increased Downtime

  • Broken or faulty tracks can immobilize your excavator, causing costly project delays.

c. Undercarriage Damage

  • Worn tracks put extra strain on sprockets, rollers, and idlers, accelerating their wear and leading to expensive repairs.

d. Safety Concerns

  • Damaged steel tracks can break during operation, posing a risk to operators, the machine, and nearby workers.

Replacing worn steel tracks ensures your excavator runs efficiently, safely, and reliably.


4. Tips for Replacing Steel Tracks

Replacing steel tracks requires careful planning to minimize downtime and ensure proper installation. Here are essential tips:

a. Assess the Entire Undercarriage

  • Before replacing the tracks, inspect the entire undercarriage (sprockets, rollers, idlers, and track adjusters) for wear or damage. Replacing tracks on a damaged undercarriage reduces their lifespan.

b. Choose the Right Replacement Tracks

  • Match the steel tracks’ pitch, link count, and shoe width to your excavator’s specifications. Incorrect sizing can cause operational inefficiencies and damage.

c. Follow Proper Removal and Installation Steps

  • Use appropriate tools and techniques to safely remove old tracks and install new ones. Follow the manufacturer’s guidelines to adjust tension properly.

d. Maintain Optimal Track Tension

  • Once installed, ensure tracks are tensioned correctly. Overly tight tracks accelerate wear on pins and bushings, while loose tracks can slip off.

e. Prioritize Quality

  • Investing in high-quality steel tracks ensures durability and long-term performance. Used OEM tracks are often the perfect balance between quality and affordability.


5. Why Choose Vikfin for Used Steel Tracks?

When it comes to replacing excavator steel tracks, the biggest decision lies in whether to purchase brand-new tracks or explore cost-effective alternatives like used OEM tracks. Here’s why Vikfin’s used steel tracks are a smart choice:

a. High-Quality Used OEM Tracks

  • At Vikfin, we offer genuine used OEM steel tracks for all major excavator brands, including Caterpillar, Komatsu, Volvo, Hitachi, Doosan, and more.

b. Cost-Effective Solution

  • Replacing steel tracks can be expensive. Vikfin’s used tracks offer significant savings without compromising on quality, making them ideal for budget-conscious businesses.

c. Rigorously Inspected Tracks

  • Every steel track we sell undergoes a thorough quality inspection to ensure they meet OEM standards for durability and performance.

d. Wide Compatibility

  • We stock steel tracks for a wide range of excavators, including 20, 30, and 40-ton machines. Whether you need tracks for a Komatsu PC200 or a Volvo EC210, we’ve got you covered.

e. Fast and Reliable Delivery

  • Downtime costs money, so Vikfin ensures quick turnaround times for orders. Our dedicated team is ready to help you find the perfect replacement tracks.

f. Customer-Centric Approach

  • With years of expertise in the excavator parts industry, Vikfin’s knowledgeable team helps you make the best decision for your machine and budget.

g. Environmentally Responsible

  • Opting for used OEM steel tracks reduces environmental waste while providing top-notch performance. It’s a win for your business and the planet.

By choosing Vikfin, you not only save money but also extend the life of your excavator with reliable steel tracks that keep your machine running smoothly.


6. Maintaining Your Steel Tracks for Longevity

Once you’ve replaced your steel tracks, maintaining them properly ensures they last longer. Here are key maintenance tips:

a. Clean Tracks Regularly

  • Remove mud, debris, and rocks from tracks to prevent buildup, which accelerates wear.

b. Check Track Tension Weekly

  • Regularly inspect and adjust track tension to avoid premature wear.

c. Inspect Undercarriage Components

  • Check rollers, sprockets, and idlers for signs of wear and replace them as needed to avoid damaging new tracks.

d. Avoid Excessive Turning

  • Frequent sharp turns put unnecessary stress on steel tracks. Plan routes that minimize turning.

e. Store Equipment Properly

  • Park excavators on flat, dry surfaces to prevent unnecessary strain on the tracks.

With regular maintenance, Vikfin’s used steel tracks will deliver exceptional performance, saving you time and money in the long run.


Conclusion

Replacing your excavator’s steel tracks is essential for maintaining performance, safety, and efficiency. By recognizing the signs of wear early and opting for high-quality replacements, you can minimize downtime and keep projects on track.


Vikfin offers the ideal solution with their premium used OEM steel tracks. Whether you operate a 20-ton, 30-ton, or 40-ton excavator, Vikfin’s competitively priced tracks guarantee reliability and durability without breaking the bank.


Don’t let worn-out tracks slow your progress. Contact Vikfin today and get your excavator back in action!


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